Talking Design with Rusty: Bob Simmons and Hulls Part II

Last blog, John Elwell, a friend of Bob Simmons during the last five or six years of his life, shared stories from this great innovator. Here is Elwell’s discussion on the planing hull:

Aspect ratio is a proper width and length ratio. Naval architect Lindsay Lord said the most common factor in a good planing hull was the width in the stern. If you divide the width into the length you’ll get the Aspect Ratio. It will be a decimal number. Good numbers are .3 to .5. Wing design uses this depending on how much it is designed to lift with a power plant. With extraordinary amounts of power, a lower aspect number will work. (At Windansea, Simmons went to the shortboard because of the more powerful wave. He already did this in powerful shorebreak at Hermosa.)

In summary, there is a good ratio between length and width. Things too narrow don’t plane well and shapes that are too wide are handicapped also. Examples are the U2 spy planes that are like gliders and can fly high and sustain themselves, as well as longboards that will pick up on big, fat waves and have increased resurgence at low speeds. These features also work against these shapes at high speeds. The tow-in boards are adapted because they can get a low aspect ratio up to planing speed where a paddler can’t.

Archimedes displacement steps in for hydrostatics for the “plate” as it is called to support the load it is to carry. In other words, the optimum plate must float enough to not hinder lift…or too much, like paddleboards. Simmons was able to reduce a lot of extra weight by reducing flotation to a minimum. The boards in static position just barely floated with the tails squatting in the water, which is the attack angle. Moving a planing hull slowly, such as with a surfboard gets the kinetic energy (water flowing) to get initial lift to get it over the “hump” to plane while paddling in.

Tow-ins break the rules by having a power plant take you up to planing speeds to stay in the wave. Then as Lord says, “Everything changes.” Pointed sterns start to drag. On surfboards when the pressure is on the inside rail to the wave the dynamic trans-pan flow comes across the bottom of the lower part of the hull. It is directed there by the monohydrean shape we call the “rounded rail” that is making the top of the rail low pressure and the bottom dynamic high pressure. The result is lift by the kinetic energy (moving water) that is being deflected. The surfer is controlling the pressure by the amount of weight he exerts on the rail from his feet in the right position. Planing is described as skimming on water. Lord says planing hulls adjust themselves with speed, so much that they can fly dangerously out of control at higher speeds in conditions that can be too rough causing cross waves and chop. The camber nose or turn up really helped surfboards from pearling — an early problem with the old boards that no longer was a problem after Simmons.

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Aspect ratio, put into use. Photo: Slavin

The old planks did not plane or turn well because of too much flotation, too much weight, and the wrong shape of rails. People were told to drag a foot to turn to angle the board. That ended with the Simmons’ boards. All boards thereafter copied the foiled rounded rail, but changed nose and tail shapes to their own liking. No one knew what they were copying or doing. Simmons did not talk to very many surfers, nor did some of those surfers listen to him.

The modern board has some type of rounded foiled rails. There is still a lot of confusion of what the outline should be. But there shouldn’t be if the surfboard makers knew how the electric strain gage works to identify shapes that have resistance. But aesthetics still win out in marketing. Today, so many people copy what works in surfing but are not quite sure how it works because there are a number of complex things working. One of the most important things that Simmons said and simply observed was that a surfboard really is going almost as fast sideways to the beach as it is going forward. He identified a surfboard’s trajectory and designed a board to do that. What he did was not the last word in planing hulls as he was constantly changing and improving on what he did. What he did was on solid ground. As Curren once told me, “It was too bad he died, he may have come up with something better.”

The summation of Lindsey Lord — the MIT naval architect who wrote the book on the Naval Architecture of Planing Hulls, who used the Bernoulli equation, and tested his study with the Simmons strain gage for exact data — said, ” There is nothing revolutionary in this because one thing leads back to another. In other words, there are links after links to other known principles.” And further more, “These things we did are from solid information and only the beginning.”

I must smile on the definition of “flex”. It is wide-open to some degree but there is a solid base and flex would fit into refining and improving the basic findings. There are restrictions but keep in mind that, “The sea is a hostile and ever-changing environment.”

The parameters as Simmons saw it as a scientist was, “We are really not going that fast; you just think your are.” He was right because waves only go so fast. He worked on reducing drag, with suitable size and flotation for the load of each rider, then attacked the enemy of planing hulls — resistance, mainly eddy flow drag, and excessive fin(s) — through Lord, hydrodynamic understanding, and his own observations and data with strain gages.

What he had and did for his time was remarkable. Proper aspect ratio was of course a key factor. To make it simple, there are important parts to the whole. Although as Lord said, “You change around a little but everything else is a compromise.” Which was apparent for better planing because it keeps the water under pressure and directing by the monohydrean rail for sudden and dynamic release, for lift making the hull lighter. Changing your weight deflects the board for turns and trim. The rail reduces pressure on top and increases pressure from the bottom, and it also tracks and holds the board in the wave unless it gets too steep. This application is unique to waves from standard planing.

We can follow the history of surfing. We look back and see small Hawaiian or Oceanic types of plates. They were used for different types of surfing. All these designs were done by “rule of thumb” — simply, what works is copied. They had no mathematics or language, and only the materials available. The variable is, of course, the rider’s skill. Some rider’s can ride anything. Dempsey Holder use to say, “A good surfboard rider can ride a door.” That is what it has been. Surfboards got screwed up from old Hawaiian shapes with “planks” and “paddle boards”. Flat decks and U-rails have too much weight. Paddleboards are surface shapes and have serious drag problems planing. This all had to be sorted out.

We started out in ‘47 riding borrowed paddleboards and planks. They were dangerous and impossible to ride well except for the gifted few. We asked our mentors and every one advised, “Get a board that floats.” Usually surfers picked a board with nice grains and a shiny finish. No one knew how a surfboard worked…until Simmons came along. Bob defined surfing as planing and surfboards were supposed to be planing hulls. Simmons snarled and gnashed his teeth, “Paddleboards are not.” He was more specific and despised pointed tails and tails under 10 inches, but favored wider tails for quicker lift. Soon, his adversaries, which were a few of the ignorant and jealous, started to generate vicious hearsay about wide tails, spin out, nose pushing and so forth.

Simmons would snarl, “Go someplace with better waves! We are really surfing on our rails.” He was right and it was too difficult to explain to the general population found at the beach. He was referring of course to Bernoulli and Lord’s research and basic hard knowledge of aero and hydrodynamics.

Others over the years without really understanding all that he did and meant have said, “Simmons was way ahead of the pack by light years.”

Stan Pleskunas is one of those quiet understated, highly-achieving, mad scientist surf dudes. His shaping machines were state of the art in the late ’80s — Channel Islands,
Linden, Nectar, and Rusty all used them. He designed a line of shaping hand tools, which are still used by many shapers today. Stan also worked with Lis, Greenough, and countless other visionaries on boards, sailboards, machines, and fins. His Fumunda Marine Products are globally distributed.

He goes further into Aspect Ratio for us:

The “whole” surfboard plan form is distinct from “wetted area” plan form. That said, it stands to reason that overall plan form relates in a general sense, to wetted plan form if the shapes considered are more or less conventional surfboard shapes. Another thing that seems to be overlooked is the rule (which is set in stone) that it takes a given amount of area to plane, a given weight at a given speed. Gravity and weight are the constants where speed and area are the variables in this rule. This is sort of the bedrock or foundation that all other factors are based on. To be more concise, the slower you go the more area you need to plane a given weight.

The next thing to consider is the power available. If you look at a modern jet, the wing plan form is decidedly inefficient or low aspect ratio. This is because of the fact that there is essentially unlimited power to push the jet forward.

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Digging deep with a Simmons-inspired hull design. Photo: Slavin

On the other hand if you look at a sailplane the wings are long and narrow which have extremely high aspect ratios. The reason for this is there is nothing but gravity powering a sailplane so it has to be very efficient. To recap: low aspect ratios are less efficient. Higher aspect ratios are more efficient. In aeronautics, efficiency is measured in the ratio of lift to drag.

Throughout this rant we are assuming that the areas for both high and low aspect bodies are the same and the weight is the same. So low aspect ratio wings will have a much steeper natural glide path than a high aspect wing. A jet might have an unpowered glide path described as 2-to-1. That is, it goes forward two-feet for every foot it falls. A sailplane might have a glide path of 20-to-1 or it goes forward 20-feet for every foot it drops. The reason is the differences between the drag that low aspect and high aspect wings have. Remember, in this case gravity force/weight and area is the same for both bodies.

This might seem a bit complicated but it is not. Lower aspect ratio wings are more swept back. Higher aspect ratio wings are more perpendicular to the flow. What that means is at any point along a low aspect ratio wing, the flow is in contact with the wing for a longer distance than on a high aspect ratio body. This offers more opportunity for the flow to develop turbulence and increase drag, so it has more drag for the lift it generates. On a high aspect body the flow is in contact with the surface for a shorter distance so it has less opportunity to develop turbulence hence less drag for the lift it generates.

So if we have two wings of exactly the same area carrying exactly the same weight, the low aspect ratio body will require more power to go exactly the same speed as the higher aspect body. And if we try to relate all this to surfboards, let’s start with the assumption that the wetted area will more or less reflect what the overall plan form aspect ratio is. Keep in mind that the rule of speed, weight and wetted area still applies.

Let’s take a 6′2″ x 19″ board. Steve Coletta’s outline (which is what I have to work with) has 1060 square inches. The span is measured as the width of the shape or perpendicular to the flow, parallel to the stringer. In this case the span is 19″, the square of 19″ is 361. The span squared 361, divided by the area of 1060 is .3405. .3405 is the aspect ratio of the outline shape.

That same board scaled to be 9′8″ X 20.5″ has an aspect ratio of .2349. This is a substantially lower aspect ratio than the 6′2″. The gun has an aspect ratio, which is only 69% of the 6′2″ board.

So the question begs to be asked: why does a gun go so much faster than a shortboard if higher aspect ratios are more efficient? First, it has to do with amount of power available to push the board forward. Just like the jet that might fly at mach 2 the gun has a heap more power available. The gun on a big wave has more power to tap than a shortboard on a small wave. It is certainly arguable that a shortboard will go faster than a gun on a smaller wave more suited to the shortboard. All things equal, especially the available power, efficiency wins over all. Otherwise, we would all be riding 10-foot guns on three-foot waves. A 9′6″ longboard designed for smaller waves will be much wider which will push the aspect ratio up considerably perhaps even equal to the shortboard’s aspect ratio. Or put it this way, the 9′6″ board would have to be much wider and have much more area to have the same aspect ratio as the 6′2″, which would end up looking like a longboard not a gun.

The next obvious question is why not ride a shorter, higher aspect ratio board in big waves where we have all that power available to go that much faster? Again, for the same reason a jet has low aspect wings — it is all about control. The flow laying on the wing for a longer distance makes the jet more pitch stable than the sailplane. It has more drag but the advantage of lower aspect ratios is it does not pitch up and down or pearl and stall as easily as the high aspect wings of a sailplane. With all that power, the jet, just as the gun, must be controllable especially in the “pitch” plane. So you are dropping into 15-foot Sunset with three-foot bumps coming up the face, the lack of relative efficiency of the gun to the shortboard is of minor concern compared to plowing into bumps or getting launched off one. Besides there is so much power to tap who cares if the shortboard is a touch more efficient? Control is the key to riding bigger, bumpier waves.

This is really simplified but the basic premise of this argument is correct, in my opinion. This is more or less proven by the fact that smaller waves require more efficiency and they are generally ridden on higher aspect ratio boards. The same is true for big waves where longer lower aspect ratio boards are ridden in big waves. Today’s shapers have it sorted out — just look at what they prescribe for different wave conditions, it all pans out. One thing that is very hard to get a handle on is the power that a competent surfer can add to the equation. When a guy starts pumping and the board begins to flex a bit and he un-weights, the energy he is imparting is substantial. This profoundly affects the efficiency and ultimate speed of the board. This is where today’s shapers have made most of the improvements in design. This is especially true for specific riders who can accurately communicate their feeling/desires in a design to the shaper.

This treatment does not take into account rocker, thickness, rail shape and a myriad of other design features that make a complete board. However, using aspect ratio as a common denominator for board measurement/design might be a very useful (if overlooked) tool to tune surfboard shapes with. Using aspect ratio as a measurement will be an empirical process but may really help those who have had a family of boards designed with CAD software. Area measurements, which are critical to calculating aspect ratio, are easily known from CAD drawings.

Where is the next frontier in board design? I think it will be in the quantification and control of flex. This has not been done and cannot now be easily designed for. Given the variability in shapes, materials and construction techniques it will be a long row to hoe to get flex sorted out. When a guy gets that “magic” board, that “magic” is flex, in my opinion. I could go on and on about flex but that is entirely another chapter.

Move of the Week: Josh Kerr’s Blow Tail to Reverse on the Slayer

Kerrzy blows up on the Slayer…

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Photos: Brody

Talking Design with Rusty: Bob Simmons and Hulls, Part I

It’s no secret that surfboard design requires a certain bit of hydrodynamics. And while some of you were snoozing in physics class, early board-builders were figuring things out so today’s modern shapers didn’t really have to. Leading that early charge was Bob Simmons — an eccentric dude, who didn’t care much what people thought of his off-the-wall concepts. However, Simmons single-handedly looked at the board’s planing surface and made it the forefront of shaping.

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Richard Kenvin on a Simmons-inspired model. Photo: Scott Sullivan

San Diego surfer Richard Kenvin is making a film about Simmons called ‘Hydrodynamica’ and offers the following:

After the longboard era ended in the late sixties, surfers pursued a performance ideal focused on deep tuberiding, tight-radius carves, controlled slides, and finally, vertical turns in and above the lip. This performance criterion has dictated the evolution of the shortboard over the past 40 years. The desire to perform precise vertical turns and make controlled micro-adjustments on the face and in the barrel brought about a narrow, stiletto-like board with continuous outline curve, lots of rocker, and a canted fin cluster designed for holding power and instant release up the face. All of these design innovations make today’s incredible shortboard performance surfing possible. The dreams of the late sixties have come true, and there is no argument that the modern shortboard is a functional waveriding machine that allows for spectacular surfing.

That being said, this shortboard performance ideal comes with a price, and the currency that pays that price is drag. Quick lift, paddling power, glide, planing speed, and trim have all been sacrificed on the altar of maneuverability. For the strong and agile or for those lucky enough to ride clean, powerful surf on a regular basis such drag-inducing design elements as ample rocker and narrow curvy outlines have more benefits than drawbacks. Even so, surfers are always looking for new sensations, and in recent years many of us have been exploring designs from the past that originated long before the contemporary shortboard. Wide, low rocker, high aspect-ratio designs like the fish don’t allow quite the same performance levels as shortboards, but they do set us free, more or less, from paying the debt of drag associated with ultra-rockered, narrow designs.

This growing movement towards experiencing “alternative” boards like the fish is evidence of a widespread desire to be freed, at least occasionally, from the shackles of over-specialized contemporary design. In fact, these “retro” boards are now influencing shortboard design as rockers mellow, outlines get straighter, and boards get wider and shorter. As the design pendulum swings back in favor of wider and flatter, it seems we are in for interesting times. With minds opening along these lines, shortboard performance is about to take a leap forward in a new direction. Relaxed trim and planing speed will be possible on very short and maneuverable boards, and the dreaded “Huntington Hop” will be eliminated from our repertoires. All along the surf history timeline the prophets of width and planing speed have appeared and blown our minds: the Paipo riders of Hawaii, Bob Simmons, George Greenough, Steve Lis, and though we try to deny it, bodyboarders like Mike Stewart and Danny Kim have all brought us a message we too often fail to heed. With evidence of the virtues of flat and wide (and finless flex!) displayed right before our eyes our tendency to stubbornly deny those virtues in favor of convention is quite remarkable.

When considering wider, high aspect ratio board design it becomes impossible to ignore the work of Bob Simmons in the late 1940s and early ’50s. By the time of his death in 1954, Simmons had brought his dual-finned hydrodynamic planing hull design to a state of fulfilled refinement. But planing hull surfboard history really begins with the traditional finless boards of pre-contact Hawaii, particularly the short, wide Paipo board and the longer and slightly narrower Alaia. These ancient surfboards are extremely fast due to a hydrodynamic design that allows for subtle flex, very efficient trim and planing and hardly any drag.

In the mid 1940s, scale models resembling Paipo and Alaia type planing craft were tested in Hawaii as part of an effort to improve military powerboat performance. And in 1946, naval architect Lindsay Lord published the results of these tests in a study titled The Naval Architecture of Planing Hulls. Lord proclaimed the performance benefits of wide hull designs and also acknowledged the challenge of incorporating them into a seaworthy vessel. Modifications and compromises were necessary to achieve this, and the same holds true for surfboard design. Before long, Simmons obtained a copy of Lord’s report and referred to it when designing his first planing hull surfboard in 1948. He also studied the work of the Daniel Bernoulli, a mathematician from the 18th century who had articulated the basic principles of hydrodynamic lift in a study published in 1738 under the title Hydrodynamica. Simmons then began effectively combining ancient planing principles with modern hydrodynamic theory to arrive at an entirely new type of surfboard.

Simmons was able to harness the planing powers of the traditional finless boards by designing a Bernoulli-inspired elliptical rail that, when guided by a shallow keel fin, allowed his boards to accelerate out of turns and carve on a rail with unprecedented control. The Simmons rail generated dynamic lift and required a fin to function properly. He kept his tails very wide for planing speed, and he placed a keel on each outboard rail near the tail. He used minimal rocker to reduce drag, and minimal curve in his outlines to maximize trim speed. He broke the outline slightly in the back third with a “bump” for release, and he rounded the noses of his boards and tilted them upwards in order to create lift through displacement when paddling into waves and negotiating steep drops and chop. This innovation became known as a “spoon”. The lifted angle of the spoon is sometimes mistaken for rocker, but the actual riding surface of the board is quite flat.

Simmons’ boards are perhaps more relevant today than at any other time in surfing history. With the advanced CAD design programs now available it is possible to reference the original planing hull concept and blend it with contemporary designs to make better boards. Fin placement and bottom curve can be tweaked and adjusted until a happy medium is achieved, with the goal being a very short board that paddles well, skates, glides, and trims, all without sacrificing maneuverability or control in the tube. Riding a Simmons-inspired planing hull and discovering its place in surfing’s past and its relevance in the present is a rewarding experience for surfers of all ability levels.

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John Elwell was friends with Bob Simmons the last five or six years of his life. He was in the water with him at Windansea the day he died. Elwell has a book called “Surfing in San Diego,” which is a great historical overview. Elwell elaborates on ‘The Coming of Simmons’:

First, we heard rumors of new boards that were the rage of Malibu in 1948 and early ‘49 and of Simmons. He showed up here at IB in ‘49 when I met him. This guy had power of “presence”. You could feel it when he walked in the lifeguard station. I once felt like a wind passing and he went behind me unseen. The guy wore a glitter of fiberglass dust and clothes of resin. His plaid wool shirts were faded and well worn, and he wore deck shoes — never any socks or underwear. He was poorly groomed and shaved and spoke in short, hard one-liners, snarling or cackling laughs. He was no nonsense, almost unfriendly at first. He was all business and a busy person about to die young. When something was bad…it was a disaster!

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Chris DelMoro, using his hull. Photo: Peterson

We wanted some of his boards but he was not ready to make boards for everyone. We had to get the wood and he would shape for $15 and we would sand to his directions and supervision in glassing. It would take a while — like almost a year. The good times were watching him shape and carefully asking him questions. He would like to tell special stories of surf experiences. He would blurt out stuff that we would have to think about.

After his death, Morgan and I would talk about this. He said we wouldn’t ever know what he was talking about and what all those calculations were on his hydrographic charts. He talked about a sea break off SF called the Great Break. Then, at times, talked about 100-foot waves off Chile that he would need special rubber suits that were not yet developed and small bail out bottles of oxygen.

At 16, it was like talking to someone like Buck Rogers. ‘Is this guy for real?’ Then there were boomerangs — that he called deadly weapons — and ping-pong championships. All connected again, we would find out later through Bernoulli. My relation to Simmons is that we became good friends surfing together and watching and listening to him shape in the station. I admired him, not knowing he was a brilliant math student, engineer at Douglas, a machinist, master boomerang-maker and thrower, ping-pong champion, and power bicyclist. He was an accomplished athlete of special skills and endurance sports. He had a badly injured arm from a bicycle accident that almost killed him. He almost went down at Hermosa from a blow from his board. But he was not a cripple, or a “surfer who could hardly swim,” as Quig described him. His arm was wired together without being able to rotate it and it slashed the water. He made mile swims off the Sloughs and no one worried about him.

I was surfing with Simmons the day he was killed and was the only one with him when he took off late on a big wave and slipped on a new, poorly-waxed board. He was surfing brilliantly that day after returning from the North Shore in the winter of ‘53. He made a new board in ‘54, the same configuration but improved the attack angle so he could take one-stroke and no-stroke take-offs. His boards were just about perfectly balanced and he would check them on a sawhorse and note the center of gravity. I think this is very important! When Morgan told me that we might never know what he meant, I started to turn over stones with his family and friends to put the puzzle together. Simmons was indeed way out there. Even back then, he talked about predicting surf from sun spot storms that heat the equator which causes the El Nino.

Check back next week for part two of this subject — Aspect Ratio.

Shayne McIntyre Adds to his Quiver

Every so often, between adventures with his family, Shayne McIntyre will stop by the Rusty Surfboards factory to score some new boards. Recently, Shayne dropped by and left a very happy man. Here we see Shayne with three new boards: The Predator, The Slayer, and the all new Screamer. Keep your eyes on Fuel TV and On Surfari to see Shayne puting his new quiver to the test…

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Photo: Brody

Jayke Sharp on the Redline

Jayke Sharp makes the most of a rainy day by putting his Rusty Redline to the test in some chunky beach break surf on Australia’s East Coast…

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Photos: Brody

Kris Hopkins’ Quiver

Check out some pictures of Rusty rider Kris Hopkins shredding the Kompressor, Redline and Bat Tail Quad.

Kompressor

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Bat Tail Quad

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Photo: Billy & Ruthi

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Photo: G.W. Richard

Redline

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Photo: Devillier

Jay Davies Shreds The Dwart

Jay Davies was spotted laying it down on his new Dwart! The double wing round tail makes it easy for Jay to go rail to rail and the stubby design help maximize his wave count.  The Dwart is very versatile and is great for getting critical on, under, or above the lip…

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Photos: Brody

Matt Capel on the GTR

English ripper, Matt Capel, has been spotted shredding his Rusty GTR on the Gold Coast of Australia where he has been filming for upcoming video segments. Keep your eyes peeled for some fresh footage of Mr. Capel…

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Photo: Brody

John Maher on the New Rusty Slayer

Here’s a preview of the images in the Maher on the Slayer Gallery featuring team rider John Maher and the new Rusty surfboard model, the Slayer…

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Photos by: Brody

Shortboard Commercial on MyLocalLineup.com

Have a sneak peak at the Rusty Surfboards shortboard commercial featured on  MyLocalLineUp.com